Product Overview
Electrophoretic coating lines are highly suitable for the surface treatment of hardware components, such as screws, nuts, hinges, brackets, and tools. These components require coatings with excellent corrosion resistance, wear resistance, and decorative properties. Electrophoretic coating technology provides a uniform, dense, and high-performance coating, making it an ideal solution for hardware applications. Below is a detailed introduction to the application of electrophoretic coating lines in the hardware industry.
Advantages of Electrophoretic Coating for Hardware Components
1. Superior Corrosion Resistance
- Electrophoretic coatings provide comprehensive protection by uniformly covering the surface of hardware components, including complex geometries and internal crevices.
- After electrophoretic coating, the salt spray resistance of hardware components is significantly improved, often exceeding 720 hours.
2. High Decorative Quality
- The process delivers a smooth and uniform surface finish, making it ideal for decorative applications.
- A wide range of colors is available to meet specific design requirements.
3. Environmental Friendliness
- Electrophoretic coating uses water-based paints, resulting in low volatile organic compound (VOC) emissions and compliance with environmental regulations.
- Advanced ultrafiltration systems and counter-current rinsing technologies enable near-zero wastewater discharge.
4. High Efficiency and Automation
- Electrophoretic coating lines support fully automated production, making them suitable for high-volume surface treatment of hardware components and improving production efficiency.
5. Excellent Adhesion
- The coating adheres tightly to the substrate, ensuring strong bonding and resistance to peeling.
6. Wear and Chemical Resistance
- Electrophoretic coatings exhibit excellent wear and chemical resistance, making them suitable for hardware components used in harsh environments.
Typical Process Flow for Electrophoretic Coating of Hardware Components
The electrophoretic coating process for hardware components typically includes the following steps:
1. Pretreatment
- Degreasing: Removes oils and contaminants from the surface.
- Acid Cleaning: Eliminates rust and oxide layers.
- Neutralization: Adjusts the surface pH level.
- Phosphating: Forms a phosphate layer on the surface to enhance coating adhesion.
2. Electrophoretic Coating
- The hardware components are immersed in the electrophoretic tank, where an electric field ensures uniform deposition of the paint.
3. Post-Treatment
- Ultrafiltration Rinsing: Removes residual paint from the surface.
- Curing: Dries and solidifies the coating to form a dense protective film.
Key Parameters for Electrophoretic Coating of Hardware Components
Process Parameters
| Parameter Name | Reference Value/Range | Description |
| Electrophoretic Voltage | 100-300 V | Adjusted based on hardware components size and coating thickness requirements. |
| Electrophoretic Time | 2-4 minutes | Affects coating thickness and uniformity. |
| Tank Liquid Temperature | 28-32 °C | Temperature control is critical for coating quality. |
| Solid Content of Tank Liquid | 18-22% | Influences coating thickness and gloss. |
| pH Value | 5.8-6.5 | Must be strictly controlled to ensure paint stability. |
Coating Performance
| Parameter Name | Reference Value/Range | Description |
| Coating Thickness | 15-25 µm | Adjusted based on application requirements (e.g., 20 µm for architectural profiles). |
| Salt Spray Resistance | ≥ 720 hours | A key indicator of corrosion resistance. |
| Adhesion | ≥ 5 MPa | Evaluated using cross-cut or pull-off tests.
|
Considerations for Electrophoretic Coating of Hardware Components
1. Pretreatment Quality
- Surface pretreatment (e.g., degreasing, acid cleaning, phosphating) is critical for ensuring strong coating adhesion.
2. Paint Selection
- Cathodic electrophoretic paints are typically preferred for hardware components due to their superior corrosion resistance.
3. Equipment Adaptability
- The size of the electrophoretic tank and the conveying system must accommodate the shape and size of hardware components to ensure uniform coating.
4. Environmental Compliance
- The process meet environmental standards, particularly for wastewater treatment and VOC emissions.
Application Fields
- Architectural Hardware: Door and window fittings, locks, hinges, etc.
- Furniture Hardware: Handles, slides, connectors, etc.
- Industrial Hardware: Screws, nuts, tools, brackets, etc.
- Automotive Hardware: Automotive fasteners and components.
Conclusion
Electrophoretic coating lines are highly suitable for the surface treatment of hardware components, offering excellent corrosion resistance, decorative quality, and environmental benefits. This technology meets the stringent requirements of modern industries and is widely adopted in the hardware sector. For further technical support or customized solutions, please feel free to contact us!
Product Tags:
|
|
Application Of Electrophoretic Coating Lines In the Hardware Industry Images
|
